Empress Catherine II St. Petersburg Mining University (St. Petersburg, Russia)

A. E. Efimov, Cand. Eng., Associate Prof., Dept. of Mechanical Engineering, Efimov_AE@pers.spmi.ru
I. A. Filipenko, Cand. Eng., Assistant, Dept. of Mechanical Engineering, Filipenko_IA@pers.spmi.ru

D. F. Ustinov Baltic State Technical University “VOENMEKH” (St. Petersburg, Russia)

D. V. Vasilkov, Dr. Eng., Prof., Dept. of Artillery Weapons Technology and Production, vasilkovdv@mail.ru

SPA Orion (St. Petersburg, Russia)
D. A. Osminko, Cand. Eng., Head of the Inter-plant Cooperation Dept., dart_main@mail.ru

This article evaluates the influence of stresses generated in a cutting tool holder on mechanical hysteresis and bending stiffness. The need for this study stems from the high intensity
of vibrations during machining of difficult-to-cut material, which leads to increased elastic deformation of the tool. Practical methods for vibration suppression, such as increasing the tool’s rigidity or damping capacity, offer situational advantages. Therefore, a different approach is proposed, based on modernizing the cutting tool by integrating structural components high-duty cast iron into the holder body and regulating mechanical stresses. Based on this approach, two new types of specimens simulating the holder body were developed and manufactured. Then they were compared with a solid steel specimen. An experimental study found that the sample with a composite heterogeneous structure exhibited an average 35% higher bending stiffness, while the prestressed structure demonstrated an average 28% higher mechanical hysteresis. This effect is believed to be a consequence of the mechanics of amplitude-dependent internal friction in cast iron.

1. Yamnikov A. S., Safarova L. L. Patterns of change in dimensions of the main cylinder bore of the TMZ-450D diesel engine during the technological process. Zapiski Gornogo instituta. 2021. Vol. 248. pp. 319–326. DOI: 10.31897/PMI.2021.2.16
2. Khrustaleva I. N., Lyubomudrov S. A., Larionova T. A., Brovkina Ya. Yu. Improving the efficiency of technological preparation for the production of components for the manufacture of equipment for the mineral resource complex. Zapiski Gornogo instituta. 2021. Vol. 249. pp. 417–426. DOI: 10.31897/PMI.2021.3.1
3. Alieva L., Zhukov I. A. Increasing the efficiency of percussion-rotary drilling of high-hardness rocks by improving the structure of a rock-cutting bladeless tool. Ustoychivoe razvitie gornykh territoriy. 2024. Vol. 16. No. 4. pp. 1681–1694. DOI: 10.21177/1998-4502-2024-16-4-1681-1694
4. Maksarov V. V., Nguyen V. D. Machining of Austenite Steels Using the Method of Preliminary Local Cryogenic Treatment. International Journal of Engineering. 2025. Vol. 39. pp. 1267–1274. DOI: 10.5829/ije.2026.39.05b.18
5. Maksarov V. V., Sinyukov M. S. Methods of Ensuring the Quality of Assembly of Non-removable Joints from Dissimilar Materials. International Journal of Engineering, Transactions B:
Applications. 2026. Vol. 39 (05). pp. 1191–9. DOI: 10.5829/ije.2026.39.05b.12
6. Keksin A. I., Sorokopud N. I., Zakirov N. N. Peculiarities of Abrasive Finishing of Surfaces of Parts Made of Aluminium Alloy of АМts Grade in Magnetic Field. International Journal of Engineering, Transactions C: Aspects. 2024. Vol. 37(06). pp. 1098–1105. DOI: 10.5829/ije.2024.37.06c.06
7. Admakin M. A., Admakina O. N., Timofeev D. Yu., Khalimonenko A. D. Deformation processes during high-speed milling of aluminum alloys. Tsvetnye Metally. 2025. No. 3. pp. 75–80.
8. Maksarov V. V., Minin A. O., Zakharova V. P. Ensuring surface quality in AlMn alloy items during high-frequency wave impact boring. Tsvetnye Metally. 2023. No. 4. pp. 90–95.
9. Akdeniz E., Arslan H. Experimental Study on New Tool Holder Design to Reduce Vibration in Turning Operations. Journal of Vibration Engineering & Technologies. 2024. Vol. 12. pp. 6341–6353. DOI: 10.1007/s42417-023-01255-2
10. Bolobov V. I., Latipov I. U., Zhukov V. S., Popov G. G. Using the Magnetic Anisotropy Method to Determine Hydrogenated Sections of a Steel Pipeline. Energies. 2023. Vol. 16. Vol. 15. pp. 5585–5585. DOI: 10.3390/en16155585
11. Meng L., Chen W. F. A Life Prediction Method for Cyclic Plasticity by the Maximization of Mechanical Dissipation. Journal of Materials Engineering and Performance. 2024. Vol. 33. pp. 5621–5628. DOI: 10.1007/s11665-023-08330-5
12. Minasyan M. A., Minasyan A. M. Methodology for determining the rigidity, damping and absorption coefficients of non-traditional MAMSAR vibration isolators based on experimental static load characteristics. Morskie intellektualnye tekhnologii. 2022. No. 4 (58). pp. 72–79. DOI: 10.37220/MIT.2022.58.4.008
13. Babaytsev A., Lopatin S., Nasonov F. Study of dynamic characteristics of hybrid titaniumpolymer composite materials. International Journal for Computational Civil and Structural Engineering. 2024. Vol. 20 (1). pp. 109–115. DOI: 10.22337/2587-9618-2024-20-1-109-115
14. Petrushin G. D., Petrushina A. G. Determination of the mechanical hysteresis loop area using mathematical models. Zavodskaya laboratoriya. Diagnostika materialov. 2020. Vol. 86 (5). pp. 59–64. DOI: 10.26896/1028-6861-2020-86-5-59-64
15. Martynenko T. M., Smilovenko O. O., Pronkevich S. A. et al. Study of mechanical hysteresis under cyclic loading in a bolted joint of a crane supporting slewing ring. Promyshlennaya bezopasnost. Nadezhnost tekhniki i oborudovaniya. Okhrana truda. 2025. No. 9 (3). pp. 335–343. DOI: 10.33408/2519-237X.2025.9-3.335
16. Semenova E. M., Lyakhova M. B., Rakunov P. A. et al. Mechanisms of Magnetic Hysteresis in Heterogeneous Gd–Zr–Co–Cu–Fe Alloys. Bulletin of the Russian Academy of Sciences: Physics. 2024. Vol. 88. pp. 802–808. DOI: 10.1134/S1062873824706639
17. Zhavoronok S. I., Badina E. S. Nonlocal in time model of the longitudinal vibrations of the high-damping steel rod element. International Journal for Computational Civil and Structural Engineering. 2024. Vol. 20. No. 3. pp. 167–179. DOI: 10.22337/2587-9618-2024-20-3-167-179
18. Kaminskii V. V., Kalganov D. A., Podlesnov E., Romanov A. E. Influence of dislocation and twin structures on the mechanical characteristics of Ni–Mn–Ga alloys at ultrasonic frequencies. Frontier Materials & Technologies. 2022. Vol. 2. pp. 28–36. DOI: 10.18323/2782-4039-2022-2-28-36
19. Sirotin P. V., Gasanov B. G., Ismailov M. A. Installation for determining the elastic and damping characteristics of powder materials with an elastic-dissipative substrate. Zavodskaya laboratoriya. Diagnostika materialov. 2021. Vol. 87. No. 6. pp. 63-69. DOI: 10.26896/1028-6861-2021-87-6-63-69
20. Mishra V. N., Sarangi S. K. A Numerical Model for the Effective Damping Properties of Unidirectional Fiber-Reinforced Composites. Mechanics of Composite Materials. 2023. Vol. 59. pp. 1031–1044. DOI: 10.1007/s11029-023-10150-6
21. Girn A.V., Rudenko M.S., Taigin V.B. et al. The influence of laser surface treatment of titanium samples on the adhesive strength of glue bonding. Kosmicheskie apparaty i tekhnologii. 2022. Vol. 6. No. 2 (40). pp. 90–101. DOI: 10.26732/j.st.2022.2.03
22. Koryagin S. I., Sharkov O. V., Velikanov N. L. Influence of material and surface condition on the adhesive strength of glue bonding under shear. Izvestiya vysshikh uchebnykh zavedeniy. Mashinostroenie. 2023. No. 11 (764). pp. 12–19. DOI: 10.18698/0536-1044-2023-11-12-19
23. Kapustin N. M. Acceleration of technological preparation of a machine-assembling production activities. Moscow: Mashinostroenie, 1972. 256 p.
24. Scvortsov A. I., Melchakov M. A., Scvortsov A. A. Influence of thermomagnetic treatment on the damping properties and structure of iron-based alloys. Solid State Phenomena. 2020. Vol. 299. pp. 418–423.
25. Zhou L., Huang T., Ren G. et al. Microstructural, Mechanical, and Damping Properties of WE43 Alloy. JOM. 2025. Vol. 77. pp. 3723–3735. DOI: 10.1007/s11837-025-07250-0
26. Liu J., Zhang Z., Zhang B. et al. Effects of Pre-deformation and Peak Aging on Mechanical and Damping Properties of (CNTs + AlN)/AZ91 Composite. Journal of Materials Engineering and Performance. 2025. Vol. 34. pp. 12803–12814. DOI: 10.1007/s11665-024-10073-w
27. Favstov Yu. K., Shulga Yu. N., Rakhstadt A. G. Metallurgy of high-damping alloys. Moscow : Metallurgiya, 1980. 272 p.